Dyeing and printing process
The Group’s manufacturing process mainly includes knitting, dyeing and completing. A lot of the Group’s production equipment is computerised and some regarding the machinery had been imported from countries like Italy, Germany, Switzerland and Singapore. Each step of the process for the manufacturing procedure normally supported and closely administered by quality control staff assigned to specific tips to optimise efficiency and make certain product high quality. The standard time needed for a whole production pattern from purchase to distribution is more or less 25 times. The particular time spent is dependent on the complexity and urgency of instructions. Listed here chart illustrates the standard measures of this principal production procedure:
Item samples in many cases are provided for existing and potential customers to get product sales. Some samples are manufactured at customers’ requestswhile other people tend to be new items manufactured by the Group’s analysis and development group. If the consumers want in putting an order after evaluation of these examples, they request a quotation. An order is placed because of the Group after finalisation for the terms.
Raw product assessment
Examples of recycleables including yarns and dyes tend to be checked by quality-control staff against benchmark standard characteristics before manufacturing. A fabric test is then knitted and dyed to ensurethat the finished item will meet up with the specifications which customers require. Yarns with severe defects are gone back to manufacturers.
Inspected yarns and specialised products like rayon or spandex are organized in the cylinder-knitting machine for knitting. The needles and shuttles associated with cylindrical knitting devices tend to be modified to produce patterns specified by customers, and brand new samples is going to be knitted and inspected just before full production. Any flaws during knitting tend to be detected by the staff working while the knitting is halted until the problem is rectified. Besides, quality-control staff further inspect the recently knitted material before the dispatch for dyeing.
Samples of materials are colored and checked up against the specification of colour samples approved by clients when you look at the laboratory inside Panyu Factory. When the quality-control staff confirm the accuracy associated with the color of the dyed examples utilizing numerous examination devices, the dyeing procedure starts. This involves putting the grey fabric in dyeing tanks for therapy up to a specific period and heat, with respect to the color strength needed and material specification. Currently, the Group possesses dyeing tanks withcapacity ranging from approximately 50 pounds to 8, 000 pounds per tank to look after various order sizes.
Dehydration and drying
Dyed textiles are first dehydrated in centrifugal procedure. They've been after that dried out in just one of the Group’s drying out machines, particularly tumble-drying machines, flat-drying machines, vibration drying out machines, or candle-drying machines, based on fabric demands.
The dried out textile is run through an examination device for assessment because of the quality-control staff to determine that the material fulfills the required requirements regarding colour, uniformity and look.
Dependent on clients’ specs, materials tend to be prepared by various specialised solutions to let them have the specified finishing and surface. For example, fabrics with different appearances may be from napping machines, cutting devices, polishing machines and brushing machines respectively.
Textiles are treated by the environment machine to meet up with the clients’ requirements in the circumference, unit body weight and shrinkage degree of the textiles. The setting machine extends the fabricunder high temperature to enhance its smoothness and to stabilise its size and shape.
Fabrics tend to be addressed because of the pre-shrinking machine to be able to meet the clients’ requirements on the shrinking proportion. Also, this process further improves the textile softness.
Final examination and loading
Finished products are tell you the examination device manually once more for final artistic assessment by the quality-control staff. Skilled items are rolled-up and packaged in air-tight wrappings so your problem of this fabrics could be preserved throughout transport.